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Hydraulic equipment as shown in Figure 4-57, due to intermittent long time,
the implementation of components that require high-speed movement, so the
accumulator asbrass hose fittings
An auxiliary power source, used in conjunction with a smaller flow of the hydraulic
pump. When the manual valve in the median, the hydraulic cylinder stops moving,
liquidhydraulic tube fittings
Pump by one-way valve 2 to 4 fluid-filled accumulator when the accumulator to store
energy. When the accumulator pressure, opening to a setting value, unloading
Charge with the pilot outside the controlled sequence valve opens, the pump output
pressure oil through the valve back into the tank, pump 1 is in the unloading state.
When the valve 5
The left bit or right of access loop, pump and accumulator to the hydraulic cylinder
oil, so fast motion. Loop sequence valve
The set pressure is higher than the maximum working pressure of the system in order
to ensure that all traffic during the working stroke pump into the system.
1, there is the problem. Stops moving when the hydraulic cylinder, hydraulic pump
outlet pressure and high, low, can not be sustained unloading, causing the system
Power consumption, high oil temperature.
2, the problem analysis. When the valve 5 in the median, the hydraulic cylinder
stops moving, when the accumulator fluid-filled leaving the pressure setting value.
The hydraulic pump in the unloading state.
(1) If the Loop Road, a component or piping exists disclosure, will result in lower
oil pressure within the accumulator when the pressure is lowhydraulic fittings jic
3 sequence valve set pressure, valve 3 Turn off the hydraulic pump through valve 3-
unloading pathway is cut off, the hydraulic pump output fluid through one-way
Valve the Youxiang accumulator oil-filled, pressure is increased again. When the
accumulator pressure and 3 of the set pressure, the valve again so that the
hydraulic pump
In the unloading state. Loop, a component or piping leaks
(2) from the components themselves known by the principle of the structure of the
external control sequence valve, pressure oil from the accumulator from the outside
of the sequence valve control port
By the main valve spool cavity, the main valve spool orifice into the cavity.
When the pressure reaches the set pressure of the pilot valve spool is closed.
When the pressure reaches the set pressure, the pilot valve spool to open the main
valve spool opens. At this time, the hydraulic pump output fluid through the main
valve to open
Port back into the tank, hydraulic pump in the unloading state.
At the same time, pressur e oil from the accumulator continues to promote the pilot
valve spool and the valve vent hole and the hydraulic pump unloading oil confluence
Back into the tank, open to maintain the main valve spool.
When the oil pressure from the accumulator, and reduced the discharge of the estuary
of the pilot valve, pilot valve spool off, the main valve spool off
Unloading channel, the hydraulic pump is cut off, so the repeated opening and
closing of the above sequence valve. On the above analysis: the
The reason for the existence of a system problem is to select a pilot outside the
control sequence valve, unloading valve.
3 solution
Selection of alternative relief valve pilot operated unloading valve in the original
loop and valve 3 to form the growth rate of the accumulator circuit shown in Figure
4-58.
Pilot operated unloading valve, Pilot operated sequence val ve main difference is:
the pilot valve spool in addition by the spring 10 and the oil chamber 6 oil
Force, but also by the thrust of the plunger 7. The valve interface K, P, O,
respectively, connected to the accumulator, a hydraulic pump and tank.
Start oil-filled accumulator, unloading relief valve, pilot valve spool and the main
valve spool 12 in the closed position. Oil chamber in a and b
Equal to the pump outlet pressure, the plunger 7 at both ends of the balance of
power and the pilot valve spool does not produce thrust. With the increase of oil in
the accumulator
, Also increased the pressure in the oil chamber, a and b; overcome the spring force
when the pressure rises to a setting value, the fluid pressure in the oil chamber 6,
it will first
The pilot valve spool open, so the pressure oil from the mouth to P through the
orif ice 14, the pilot valve port, the center hole of the main valve 13, valve O port
flow back into the oil
Box. Fluid flow damping holes 14 so that the pressure in the hydraulic cylinder 6 is
less than the pump pressure, so the main valve port open, the hydraulic pump
unloading. This
6 cavity pressure when less than a cavity pressure, the plunger 7 would impose an
additional thrust to the pilot valve spool, prompting the pilot valve and main valve
of the valve port open
Larger, pump unloading more open. In this case, the absence of the pilot from the
accumulator to maintain the main valve to open stream
The amount of pressure in the accumulator leak decline, unloading relief valve is
also able to make the hydraulic pump in a continuous unloading state
.
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