2012年9月9日星期日

Brief hydraulic cylinder installation steps


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(A) The installation of the hydraulic cylinder, to do a special protective cover seals, and the oil inlet and outlet and put the material filled with a special air intake, to ensure that the piston into the cylinder seals will not cut bad.

(B) To check the piston rod is bent, especially on long stroke cylinder. Piston rod bending will cause damage to the cylinder head sealing, leak, reptiles and fail to operate. And exacerbated partial wear of the piston rod. skiving machine

(C) of the hydraulic cylinder axis parallel with the rail. Particular attention to the situation when the piston rod fully extended. If they are not parallel, will have a greater lateral force, causing the fuel tank stuck commutation bad, reptiles and cylinder seal broken, such as the failure of failure. General rail basis, to adjust the hydraulic cylinder with a dial indicator. The piston rod side bus (extended) parallel to the V-shaped guide rail, bus bar, flat rails parallel tolerance is 0. 04 ~ 0.08mm / m.bsp connector

(D) of the installed base of the axis of the piston rod on both ends of the bearing surface, parallel error not greater than 0.05mm.hydraulic fittings suppliers

(E) the trip is longer hydraulic cylinders, piston rod and table join should remain floating (spherical pair connected), impact stuck to compensate for installation errors and compensation for thermal expansion.

 

 


Poor braking efficiency of the hydraulic brake system failure


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Phenomenon: when braking in the car driving, braking deceleration, braking distance.
 

Reasons:
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(1) infiltration of air in the brake lines.
 

(2) The brake failure.
 

(3) Cylinder failure.
 

(4) Cylinder failure.
 

Diagnosis:bsp connector
 

Poor braking performance hydraulic brake system, generally based on the brake pedal travel (commonly known as the high, low), depress the brake pedal hard and soft feeling, the stability of the brake pedal and brake pedal increase the height to determine.
 

(1) Average brake pedal height is too low, poor braking performance. Straight legs or kicks brake pedal height with increased and improved braking performance, the brake drum and friction plate or master cylinder piston and putting the gap is too large.
 

(2) continuous Jijiao brake pedal height low and soft, the total oil feed hole in the accumulator chamber threaded plug vent hole clogging.
 

(3) consecutive kicks brake pedal height is still too low, and after the second foot brake master cylinder piston am not back a bit, the brake pedal, the master cylinder push rod and piston crashing sound master cylinder cup rupture or the continuous kicks, the return spring is too soft.
 

(4) consecutive kicks, the pedal were riding in the end, and feel the pedal without any reaction force, the master cylinder reservoir fluid indoor severe brake fluid loss.
 

(5) consecutive kicks when the brake pedal height slightly increased, and playing the sexy penetrate the air in the brake lines.
 

(6) maintain brake pedal height slow or rapid decline, the brake lines somewhere rupture, bad joints airtight or wheel cylinder cup seal bad, its return spring is too soft or broken, or the master cylinder leather bowl, apron seal bad, bad oil return valve and a valve. First, the brake pedal can observe whether the brake fluid leakage area. If the external normal, you should check the slave cylinder or master cylinder failure.
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(7) one foot or two feet brake pedal height appropriate bad too hard braking performance. Should check the wheel friction plate and drum gap is too small in the high-speed improper. If the gap is normal, check the drum wall and the surface condition of the friction plate. As normal, and then check whether the brake shoe springs excellent master cylinder or wheel cylinder sleeves swollen, the piston and cylinder wall tie whether Songkuang the. Such as normal, and should thus check whether the brake hose aging is not smooth.

Hydraulic equipment in the factory Why debugging, how to debug


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Hydraulic equipment manufacturers in products manufactured before the user units after the installation of the new equipment as well as equipment after repair of hydraulic equipment in accordance with the relevant standard debugging.

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A technical preparedness, familiar with the equipment being debugged

Carefully read the manual of the equipment, a comprehensive understanding of the use of hydraulic equipment, technical performance, the main structure, equipment accuracy standards, use requirements, safety requirements, operating with the use of methods, commissioning Note.

Digestion hydraulic system diagram and figure out what works and performance requirements of the hydraulic system, hydraulic, mechanical and electrical three functions and mutual contact this purpose must be clear, the action sequence and linkage relationships, familiar with the various components of the hydraulic system in the actual location on the device, and their role, performance, structural principle and adjustment method. Also to analyze the circulation and movement of the order of the actions of the executive components of the hydraulic system and the oil line, pressure and flow rate. Possible equipment safety accident site on how to take effective prevention and contingency measures.

Determined on the basis of the above considerations debug content, steps, and debugging methods.hydraulic hose assemblies

 

Second, pre-commissioning check

(A) prior to the test machine exposed in the appearance of hydraulic components and lines then scrub, scrub with a sponge disabled cotton yarn.

(B) rail, fuel filler and other sliding vice as required to add a little oil.

(C) Check the oil pump spin to the fuel tank, motor oil and the oil pump out of the tubing is wrong.hydraulic ferrule

(D) Check all hydraulic components, piping connection is correct and reliable, install the wrong be corrected.

(5) examine each position of the handle, to confirm the "stop". "Back" and "unloading" position, fastening each stroke stop at the right position.

(F) Loosen the relief valve handle, appropriate to tighten safety valve handle, so the relief valve to minimum working pressure. The flow control valve to the minimum.

 

(G) on the power.

 

 

Early use of hydraulic transmission


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    In 1795 the the British Josef Braman (of Joseph Braman ,1749-1814), in London, with water as the working medium in the form of a hydraulic press used in industrial, the birth of the world s first hydraulic press. In 1905, the working medium water i nstead of oil, and further improved.hydraulic hose fitting

    Hydraulic transmission widely used in World War I (1914-1918), especially after 1920, the development of a more rapidly. Hydraulic components approximately 20 years between the late 19th and early 20th century, began to enter the the formal industrial production stage. 1925, Vickers (F.Vikers) invented the pressure balanced vane pump, laid the foundation for the gradual establishment of modern hydraulic components industry or hydraulic drive. Constantine in the early 20th century · Nueske (G · Constantimsco), energy fluctuations pass theoretical and practical research; 1910 contribution to the (hydraulic coupling, torque converter, etc.) on the hydraulic transmission the development of these two aspects of the field.hydraulic hose assemblies

    During the Second World War (1941-1945), machine tools in the United States, 30% of the applied hydraulic transmission. It should be pointed out that the development of hydraulic transmission in Japan compared to Europe and the United States and other countries, nearly 20 years later. Before and after 1955, the rapid development of hydraulic transmission, the The Hydraulic Industry "was established in 1956. The past 20 to 30 years, the rapid development of hydraulic transmission in Japan, the world leader.
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2012年8月26日星期日

the hydraulic transmission oil pollution should be how to control and prevent


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(1) processing to remove all parts of the burr to prevent glitches in the operation is washed fall into the working oil.
(2) assembly carefully cleaned the tank, pump housing, conduit casing, rotary components, to prevent debris f rom entering the box.

(3) To pipeline installation of pipelines clean, try to rinse and then install the welding, to prevent oxide into the oil.hydraulic cutting machine

(4) Prior to commissioning, the variable speed hydraulic coupling should use filter cleaning pipes, cleaning after oil filters clean.

(5) constant filling fluid coupling first run 500h, replaced with new oil, oil change, cleaning the coupling cavity.

(6) whether the failure at any time to check the air filter, and replaced with qualified products.

(7) Regular cleaning oil pump suction port of the oil filter, remove dirt, to prevent the flow rate decreases.hydraulic machines

(8) a reasonable choice of filters, specifications and reasonable arrangements for its location. Rated flow of the oil filter should gen erally be greater than the rated flow of working oil pump 3 to 5 times, thus reducing the pressure loss and the number of filter replacement, oil filter can improve function.

(9) The oil temperature should be controlled below 70 ℃ should be cause for the oil temperature is higher oily aging.hydraulic manifolds

(10) the use of qualified hydraulic transmission oil. To see the oil change, oil quality is qualified with impurities, moisture.


to tell you what is a dual-chamber hydraulic coupler


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 Work two pump wheel and turbine fluid coupling cavity called a double-lumen constant filling fluid coupling.

A double-lumen constant filling fluid coupling structure and its characteristicshydraulic manifolds

(1) the structure of the overall structure of the double-lumen constant filling fluid coupling the wheel by two pumps and two turbines, the middle of the two pump wheel has an intermediate connection body, the inner edge of the pump wheel and turbine auxiliary chamber before two single chamber between the flow holes. The small size double-lumen coupling, does not have the intermediate connection member, each of the two pump wheel outwardly some housing to form a space to accommodate two turbine.

(2) the impeller structure dual-chamber hydraulic coupling impeller structure, there are three:hydraulic adaptors

1) impeller structure with single-cavity coupling identical. Equal to the pump wheel and the turbine of the coupling of two single lumen through the intermediate connecting member and the spindle are connected together.

2) the structure of the impeller wit h single-cavity coupling. Usually cascade depth equal to the a 0.09D shallow cavity, the impeller the middle of a baffle ring 3) stamping welding impeller structure. Cascade is approximately equal to an average depth of 0.08D, and shallow outer deep within, which is conducive to reducing the loss of liquid flow contraction. Impeller with the inner ring in the dual-chamber fluid couplings, but the inner ring shallow characteristics. Plus the inner ring may be in order to increase the contact between each of the blades and blade strength and stiffness.

(3) double-lumen constant filling fluid coupling characteristics.

1) the pump wheel torque coefficient due to the different structure of the impeller, the double-lumen constant filling fluid coupling of the pump wheel torque coefficient are not the same.

Impeller structure is the same as the single-chamber, dual-chamber pump wheel torque coupling coefficient is approximately equal to the single-c hamber times the power transfer is also approximately equal to 1 times the single-chamber.

Impeller structure of a shallow cavity, the pump wheel torque coefficient is not equal to 1 times the single-chamber, but about equal to the conventional single-cavity fluid coupling of 1.4 to 1.6 times. The power transfer is approximately equal to 1.5 times of the conventional single-cavity fluid coupling.hydraulic ferrule

2) overload coefficient from the cavity structure, the dual-chamber constant filling fluid coupling equivalent with front auxiliary chamber constant filling fluid couplings, which have characteristics generally contrast, and thus a higher coefficient of overload, especially zero speed overload factor will be higher. The shallow cavity type of dual chamber hydraulic coupling cavity depth, a low torque coefficient, combined flow blocking tape is disposed, and thus the overload coefficient can be us ed with single-chamber hydraulic coupling, and Tg = 2.5 to 4.

3) fluctuations than overloading the working fluid within the fluid coupling for the crowd ring movement, and by the dynamic pressure burst into the auxiliary chamber before transmitting torque decreased, but after that, no after the auxiliary chamber, so the torque again increased, and thus relatively large fluctuations.

4) the axial force. Often fluid-filled can automatically balance the axial force; dual-chamber coupling outside the fuel supply system, oil pressure and oil line toward different reasons and therefore can not completely eliminate the axial force, but you can greatly reduce the axial force.

5) Transmission characteristics. Based on experience, the dual-chamber constant filling fluid coupling should not be vertical with a vertical with a power transfer is significantly reduced, for example, YOXD360 coupling horizontal use pass the 45KW (input speed 1500r/min), but t he vertical use but can not pass 45KW, even 37KW also passed not. The reason for this phenomenon may be affected by gravity, dual-chamber coupling two uneven filled cavity above the cavity due to the fluid-filled to reduce, so pass power reduction, following cavity fluid-filled too much, but has reached the capacity limit, so the overall pass power down. Inner wheel drive double-lumen constant filling fluid coupling can also be outer wheel drive characteristics had no significant effect.

the constant filling fluid coupling can not all oil-filled reasons


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(1) constant filling fluid coupling were full of oil, the temperature of the oil expansion will seal Dingfan, break the seal, they may even coupling housing Splitting.hydraulic hose fitting

(2) in order to start or overload time limit torque rise limit of the auxiliary chamber before the rectangular fluid coupling mostly set side auxiliary chamber, after the auxiliary chamber, at the start or overload through the shunt to the auxiliary chamber, so as to reduce the working chamber the full-charge rate to the low transmission torque. If the coupling cavity is wholly filled with oil, during normal operation, these auxiliary chamber is full of oil when starting or overload, the working fluid can not be diverted from the working chambers, which can not reduce the filling rate of the working chamber of the coupling, also unable to reduce the transmission torque coupling lost overload and delay start function. Constant filling fluid coupling fluid-filled, must be in accordance with the regulations and must not be completely filled.hydraulic fittings suppliers

(3) The test proved that constant filling flu id coupling 80% filling rate has reached the maximum transmission power, filling rate of more than 80% of the power, not only can not improve, they may reduce the power.hydraulic fittings manufacturers