2012年8月20日星期一

the hydraulic system materials


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 The so-called dry-type smooth, such as between two rough appearance to participate in the lead powder, silver, or slick foil embedded between them. The slick metal produced only a small shear force, which helps to reduce the sliding force. Some other commonly used dry-type smoothing agent graphite and two aluminum sulfide. They have a crystal surface structure or weak molecular separation force. When the relative motion of two appearance, it will only destroy these constructs without shear rough appearance. Known to be used properly, these approaches are very effective.hydraulic couplers


    Smooth liquid (ordinary hydraulic oil) to participate in the contact surface between liquid and constitute. Pressure to the fluid between the two contact surfaces and a complete parting of the two contact surfaces, so that you reach a smooth hydraulic power. In such circumstances, to stop the force of the relative motion of the two contact surfaces, as long as the force required to shear hydraulic oil. Smooth, hydraulic power conditions, the wear and tear can neglect, excluding, and the friction coefficient is very small. Air bearing, thrust bearing Hopkins Be rle and well-designed journal bearing can reach the smooth hydraulic power.hydraulic banjo fittings


    If the smooth liquid can not contact the surface integrity of parting. Rough contact surface between the shear. Oil to maintain contact with the surface of parting can reduce the tendency of the shear force, and in order to constitute a non-contact surface on the appearance of the new shear, all these can provide smooth role. The first two elements and the viscosity of the fluid intimacy. The last factor depends on the chemical properties of the fluid and the characteristics of the sport appearance.hydraulic tube fittings


    Smooth interface chemical properties of the available chemical grinding theory to describe. Metal appearance will be under pressure, the tw o mesh together with a certain contact area. If two metal relative motion attack at the contact point will be part of the high temperature. Such a high temperature oil, for example, some oil-containing phosphate and metal chemical reaction constitutes a melting temperature lower than the original metal alloys. In this way, the greater the wear and tear the cost of preventing the spread of force between the metal. Directly the mechanism of this smooth and fluid - metal chemistry, and therefore if using this method, a fluid can only smooth a limited number of metals.

Fixed position of U-type tube bender hydraulic components


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U-shaped bending machine using ordinary metallic materials, combined with the hydraulic transmission and the automatic control theory, and technically easy to implement, with high efficiency and easy to control. At the same time to facilitate the production, cheap, and better so cial benefits. In combination with other strengths of bending machine at the same time, take full account of the bending radius of the automatic selection and automatic hydraulic cylinder, greatly advances produced efficiencyhydraulic tube fittings.
    The hydraulic system hydraulic components are fixed in a few pieces of manifold, then Manifold superimposed to form a hydraulic integrated circuit. Automatic control circuits are existing technologies, with safe and reliable. The development of automatic hydraulic control system-based U-shaped pipe bender integrated function with a compact, small size, handling and use to facilitate strengths to solve a number of manufacturers produced a U-shaped bend equipment setbacks.hydraulic fittings jic
    Curved pipe the force required by the hydraulic un it can produce a lot of power, especially suitable for processing large diameter, wall thickness of pipe. In addition, hydraulic pipe bender is easy to adjust, when the bending force of the workpiece need to change, just adjust the working pressure of the relief valve can be. The entire hydraulic circuit components to choose all the superimposed valve, integrated in the manifold block, hydraulic components the ductless of connection, so that the connection to be greatly simplified, compact system, reducing power consumption, design and installation of a short cycle. Electrical and hydraulic piston pump with vertical connections, the pump is below the oil surface, has greatly improved the suction position of the piston pump, while reducing the noise in the hydraulic system work, and is conducive to maintaining a good working environment.stainless steel hydraulic fittings

the Fixed position of U-type tube bender hydraulic components


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U-shaped bending machine using ordinary metallic materials, combined with the hydraulic transmission and the automatic control theory, and technically easy to implement, with high efficiency and easy to control. At the same time to facilitate the production, cheap, and better social benefits. In combination with other strengths of bending machine at the same time, take full account of the bending radius of the automatic selection and automatic hydraulic cylinder, greatly advances produced efficiency.stainless steel hydraulic fittings
    The hydraulic system hydraulic components are fixed in a few pieces of manifold, then Manifold superimposed to form a hydraulic integrated circuit. Automatic control circuits are existing technologies, with safe and reliable. The development of automatic hydraulic control system-based U-shaped pipe bender integrated function with a compact, small size, handling and use to facilitate strengths to solve a number of manufacturers produced a U-shaped bend equipment setbacks.hydraulic valve manifold
    Curved pipe the force required by th e hydraulic unit can produce a lot of power, especially suitable for processing large diameter, wall thickness of pipe. In addition, hydraulic pipe bender is easy to adjust, when the bending force of the workpiece need to change, just adjust the working pressure of the relief valve can be. The entire hydraulic circuit components to choose all the superimposed valve, integrated in the manifold block, hydraulic components the ductless of connection, so that the connection to be greatly simplified, compact system, reducing power consumption, design and installation of a short cycle. Electrical and hydraulic piston pump with vertical connections, the pump is below the oil surface, greatly improved the oil absorption position of the piston pump, while reducing the noise in the hydraulic system work, which will help maintain a good working environmenthydraulic components

hydraulic station components and working principle


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The composition and working principle of hydraulic station: hydraulic station, also known as pump stations, independent hydraulics, oil supply (host) drive requirements, and control the direction of oil flow, pressure and flow , it applies to the host and hydraulics separable variety of hydraulic machinery. User after purchase as long as the implementing agencies (the fuel tank and motor oil) on the hydraulic station and the host tubing connected to the hydraulic machinery to the action of the various provisions, the duty cycle. The hydraulic station is made by the pump device, a combination of the manifold or the valve, fuel tank, electrical box combination. The various components function as follows: pump unit - is equipped with a motor and pump, hydraulic station power source, the mechanical energy into power for the hydraulic oil can. Manifold - is a combination of hydraulic componentshydraulic valves and channel body. Its hydraulic oil to implement the direction, pressure, flow regulator. Valve combination - plate valve installed in the stand-board, board after the pipe connection, the same as the Manifold function. - Fuel t ank semi-closed container is a welded steel plate, is also equipped with oil filter network, air filter, which is used oil storage, oil cooling and filtering. Electric Box - points in two forms. A setting external lead terminal board; one is the installation of full control of electrical appliances. Hydraulic station works as follows: motor driven oil pump rotary pump from the pump after oil absorption Dayou convert mechanical energy to the pressure of the hydraulic oil, hydraulic oil through the manifold block (or valve combination) hydraulic valve to achieve the direction, pressure, flow adjusted by the external pipeline transmission to hydraulic machinery, fuel tanks or motor oil to control the direction of the transformation of the fluid motive force size and speed of, and promote a variety of hydraulic mechanical work. Second, the structure in the form of hydraulic pipe fittingshydraulic station and main technical parameters: the structure of the hydraulic station, the pump device structure, the installation location and cooling method to distinguish between the institutional forms of the pump device installation location can be divided into three kinds: 1, set Vertical: pump device vertical installation on the tank cover, mainly for the quantitative pump system, an ideological, horizontal on the home: the pump device horizontally mounted on the tank cover, mainly for the variable pump system, in order to facilitate the flow regulation. 3, next to the mounted: pump device horizontal installed in the tank next to a separate on the basis of the next-mounted equipment, spare pump is mainly used for fuel tank capacity 250 liters, more than 7.5 kilowatts of electrical power systems. Station cooling method can be divided into two types: a natural cooling: air heat exchanger cooled by the fuel tank itself, generally used for the system, an ideological fuel tank capacity of le ss than 250 liters. 2, forced cooling: to take the cooler forced cooling system generally used for fuel tank capacity greater than 250 liters. The hydraulic station to the effective storage of the fuel tank of fuel and electrical power of the main technical parameters. Tank capacity of 18 kinds of specifications (unit: liters / L): 25,40,63,100,160,250,400,630,800,1000,1250,1600,2000,2500,3200, 4000,5000,6000 this series hydraulic conditions of use according to user requirements and in accordance with conditions, you can do: System Configuration Manifold or not with Manifold. 3 can be set to the electrical control devices can be set cooler, heater, accumulator, or not with the electrical controlshydraulic bolt



the motor in the hydraulic system


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The hydraulic motor is customary to refer to the output rotary motion of the hydraulic pump to provide hydraulic energy into mechanical energy, energy conversion devices.
Characteristics and classification of the hydraulic motororfs hydraulic fittings
From the point of view of energy conversion, hydraulic pump and hydraulic motor is reversible hydraulic components of the working fluid to a hydraulic pump input, can make it into a hydraulic motor operating conditions; the contrary, when the main axis of the hydraulic motor from the outside rotation of the torque drive, they can become the hydraulic pump operating conditions. Because they have the same basic structural elements - closed and you can cycle change of the volume and corresponding with the oil bodies. However, due to different working conditions of the hydraulic motors and pumps on their performance requirements are not the same, so the same types of hydraulic motors and pumps, there are still many differences. The first hydraulic motor shall be capable of positive inversion, and therefore requires that its internal structure symmetry; hydraulic motor speed range is large enough, in particular, to its lowest stable speed have certain requirements. Therefore, it is usually used rolling bearings or hydrostatic slide bearings; followed by the hydraulic motor to work in the oil under the conditions of the input pressure, and thus do not have to have the ability to self-absorption, but requires a certain amount of initial sealing, in order to provide the necessary starting torque. Because of these differences, hydraulic motors and pumps in the structure is quite similar, but not reversible. The hydraulic motor according to the type of knot plum points can be divided into gear, vane, piston, and other types. Divided into high and low speed two categories according to the hydraulic motor rated speed. The rated speed is higher than the the 500r/min belonging to high-speed hydraulic motor, a low-speed hydraulic motor rated speed less than 500r/min. The basic types of high-speed hydraulic motor gear, screw, vane and axial piston. Their main characteristics are high speed, moment of inert ia of a small, easy to start and brake adjustment (speed and change direction) with high sensitivity. Usually little high-speed hydraulic motor output torque is also known as high-speed torque hydraulic motor. The basic types of low-speed hydraulic motor is a radial piston, in addition to low structure type axial piston, vane and gear, low speed hydraulic motor main features of the displacement of large, bulky, low speed (sometimes per minute a few turn even a few tenths of turn), can be directly connected and working bodies do not need to slow down the device, so that the drive mechanism greatly simplified, usually low-speed hydraulic motor output torque is larger, also known as a low speed high torque hydraulic motors.
The working principle of the hydraulic motorhydraulic nut
A vane type hydraulic motor due to the role of pressure oil, the uneven so that the rotor to produce torque. Vane type hydraulic motor output torque and the displacement of the hydraulic motor and hydraulic motor in and out of the pressure difference between the port related to the speed determined by the size of input flow of the hydraulic motor to. The hydraulic motors generally require rotating, the blades of the vane type hydraulic motor radial placed. In order to make the blade root to always pass the oil pressure in the back, one-way valve should be set on the path of the blade root pressure oil chamber Walter, in order to ensure that the vane type hydraulic motor in the pressure oil Walter normal start, the top of the leaves and stator surface in close contact to ensure a good seal, so the blade root to set the preload spring. Vane type hydraulic motor, small size, small moment of inertia, quick action, be applied for to a higher frequency of occasions, but the leak was slow work instability. Vane type hydraulic motors are generally used for high speed, the torque is small and the action requi res a sensitive occasion. 2, radial piston hydraulic motor radial piston hydraulic motor works with oil axis window fixed oil pressure into the bottom of the cylinder body of the plunger, the plunger protruding, tightly to withstand the inside wall of the stator, due to an eccentricity of the stator and the cylinder. Contact with the plunger and the stator at the stator reaction force on the plunger. The force can be decomposed, and two contribute. When acting on the plunger at the bottom of the oil pressure p, the plunger diameter d, the force and the angle between the for the X, force produces a torque on the cylinder, so that the cylinder rotation. Cylinder and then out through the end to connect the drive shaft torque and the speed. A plunger torque above analysis, several plunger in the role of the oil pressure zone, the torque generated by the plunger on the cylinder rotation, and the output torque. Used for low speed high torque radial piston hydraulic motor. 3 axial piston motors and axial piston pump in addition to valve type flow, other forms of in principle can be used as a hydraulic motor, axial piston pumps and axial piston motors are reversible. Axial piston motor works, oil pan and the swash plate fixed to the motor shaft and the cylinder is connected with the rotation. When pressure oil through the oil pan with the window into the cylinder plunger hole, the plunger, the pressure on oil under extended close to the swash plate swash plate plunger to produce a normal reaction p, this force can be decomposed into The axial component and the vertical component Q. Q and the phase equilibrium of fluid pressure on the plunger, and Q is the plunger creates a torque on the cylinder center, driven by the motor shaft counterclockwise rotation. Instantaneous torque generated by the axial piston motor is pulsating. If you change the motor oil pressure input direction, the motor shaft is rotated in a clockwise direction. Swashplate angle is a change, the displacement changes not only affect the motor torque, but also affects its speed and direction. Swash plate angle, the greater the larger the generated torque, lower speed. Gear hydraulic motor gear motor to meet the requirements of the Reversible and equal access to the oil port, with the symmetry in the structure, there is a separate leakage oil port bearing part of the leakage of oil leads to the shell; in order to reduce the start friction torque, the rolling bearing ; more in order to reduce the number of teeth of the torque ripple gear hydraulic motor gear ratio pump. Gear hydraulic motor by a dry sealing, Yung rent less efficient input oil pressure is not too high, you can not have a greater torque. And the instantaneous speed and torque change with the change of the location of the mesh points, so gear hydraulic motor is only suitable for the occasion for high-speed torque. Low torque uniformity usually dry construction machinery, agricultural machinery, and machinery and equipment.hydraulic hose clamps


the hydraulic motor


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A. Working pressure and working pressure of the rated pressure: the actual pressure to enter the motor oil, and its size depends on the motor load. Motor inlet pressure and outlet pressure difference is called the hydraulic hose clampsdifferential pressure of the motor. Rated pressure: continuous normal motor test standard specifies the maximum pressure. Two. Displacement and flow displacement: VM (m / rad) traffic, excluding leakage flow that theoretical flow qMt, consider the leakage flow of the actual flow qM. 3. Volumetric efficiency and speed volumetric efficiency ηMv: theoretical input flow rate and the actual input traffic ratio of 4. Excluding motor in case of loss, torque and mechanical efficiency, the output power equal to the input power. Actual torque T: actual motor mechanical losses and the loss of torque ΔT of making than the theoretical torque Tt, the mechanical jic hydraulic fittingsefficiency of the motor ηMm : equal to the actual motor output torque and the theoretical output torque. Power and efficiency of motor input power pqM, the actual output power T&omeg a;. Motor efficiency ηM: the ratio of actual output power and the actual input power [1].bsp hydraulic fittings
 

the hydraulic system seals


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In the hydraulic system and its system, the seals used to prevent leakage of working medium and the outside world of dust and foreign invasion. Which sealed the role of components, ie seals. Leakage will result in waste of the working medium, pollution machines and the environment, and even lead to mechanical malfunctioning equipment, personal accident. Internal leakage volumetric efficiency of the hydraulic system will cause a sharpbsp hydraulic fittings decline, reaching less than the required working pressure can not even work. Invasive system of tiny dust particles, can cause or exacerbate the wear of hydraulic components, and further lead to leakage. Thus, seals and sealing devices is an important component of the hydraulic equipment. Reliability and service life of its work is an important indicator to measure the hydraulic system is good or bad. The gap metric hydraulic hose fittingsseals are the seals, so that two adjacent gap in the coupling between the surface control in the minimum clearance below the liquid through sealed. Contact seals divided i nto self-sealing compression seal and self-sealing self-tight seal (lip seal) two.hydraulic couplings