push-type spring steel pickling process

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A push-type spring steel pickling process characteristics
  The push spring steel pickling also known as push-pull pickling is the semi-continuous pickling, the pickling process is for each strip by the Pinch Roll followed by bit e,
Without welding, and push forward until the take-up. By volume spring strip interrupted by pickling to remove the spring steel strip surface oxygen
Of iron, push pickling has the following characteristics:
    (1 more) pickling varieties of spring steel, such as carbon steel, silicon steel, alloy steel;spring steel clip
    (2) adaptability to the consecutive unit pickling spring steel strip thickness is generally not more than 6.Smm. Push pickling
Up to 9. Smm, even 12mm;
    (3) can pickling narrow strip;
    (4) low cost of equipment, the abolition of expensive welding machine, straightening machine and a large car-type loop device.
    Therefore, the push-pull pickling favored by some medium and small enterprises.steel clip

Typical push spring steel pickling process
    Push pickling process: raw materials on a feeding cart _ coil preparation station (five-roll straightening machine _ cutting head angle)
. Open book - + cited Section guides pressure roller _ in the side guide roller _ five roll straightener _ pickling tank _ rinsing tank - + dryer _ free live
Sets _ cross-section cut _ a lead feed roller tension device guides _ the pressure roller coiling machine unloading car.

3 Taiyuan Iron and Steel Company push cold rolled spring steel pickling process equipment, process
  TISCO push pickling process equipment in the cold rolling process:stainless steel tube clamps
  Begins with ~ L-y folder rolls straightening HL-y Shear. The Cutaway cut _ ÷ wringer rolls (pickling bath on the 1st wringer rolls, on the 2nd squeeze
Dry rolle r, on the 3rd wringer rolls, wringer rolls on the 4th, the 5th wringer rolls, wringer rolls in on the 6th, the 7th wringer rolls; cleaning tank to squeeze in on the 8th
Dry roller, on the 9th wringer rolls, wringer rolls on the 10th, on the 11th wringer rolls) _ dryer _ pinch roll a looper pit a cutting edge machine
Roll tensioning device roll to take the machine. Oiler _ discharge.

(4) push spring steel hydrochloric acid pickling process indicators
    At present, the new push hydrochloric acid pickling production capacity can reach 100 × 104 t / a, unit speeds up to
200m/min, to wear with speeds up to 120m/min, pickling steel strip thickness 0.8-19mm, the pickling time is less than 24s.
 And the crew set the exit section of the four-roll mill, to improve the flatness of the the pickling spring strip.

Oxygen purity affect the quality of CNC flame cutting

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CNC flame cutting machines (CNC Cutting Machine) is a digital program-driven machine motion, equipped with flame cutting systems, the use of numerical control system to control the switching of the flame cutting system, cutting of steel and other metal materials. The mechanical and electrical integration of cutting equipment for CNC flame cutting machine. CNC flame cutting machines can be divided into three parts: the numerical control system, flame cutting systems, drive systems, different manufacturers essentially the same. CNC flame cutting machine English name of flame cutting machine, CNC flame cutting machine cutting thickness of the carbon steel cutting capacity and cutting costs lower, but there are cutting deformation and cutting accuracy is not high and the low cutting speed, cutting the warm-up time perforation for a long time, difficult to adapt to the needs of the fully automated operation. Its applications are mainly limited to carbon steel, the large thickness of sheet metal cutting, gradually in thin carbon steel plate cutting, plasma cutting instead. Commonly used CNC flame cutting machine gas, including propane, acetylene, natural gas, gasoline, liquefied petroleum gas and other, their common ground is burning to the formation of local high temperature, CNC flame cutting machine, in order to better improve the cutting quality, so that gas to fully burn the formation of a higher temperature, usually in conjunction with high purity oxygen as an adjunct, relative enterprises and users, cutting the oxygen supply of the purity of how to control and to grasp it is particularly important, the oxygen can improve the cutting of low carbon steel The speed of the material.hydraulic machines
Oxygen cutting, cutting mode and flame cutting are to imagine the high-temperature high-energy plasma arc cutting faster, but it must be used in conjunction with the high temperature oxidation resistance of the electrode on the electrode from the arc when the anti-shock protection to extend the electrode lifetime. The following summarizes some experience in this area for your reference.hose cutting machine
In the flame and plasma cutting machine, the purity of oxygen is an important factor to affect the gas cutting process and quality. Oxygen purity, not only the cutting speed is greatly reduced, the cutting surface roughness, the incision under the edge of the stick residue, and the increase of oxygen consumption. Oxygen purity from 99.5% to 98%, representing a fall of 1.5 percent, cutting speed decreased by 25%, and oxygen consumption increased 50%.
Is generally believed that the oxygen purity is below 95%, will not be able to gas cutting, gas cutting incision with no sticky residue, oxygen purity to 99.6%. So for CNC flame cutting machine, the oxygen purity can not be ignored.
Under normal circumstances, the ordinary cutting nozzle gas cutting, in the case of low pressure, with increasing pressure, cutting speed is also increased, but when the pressure of more than 0.3MP, cutting speed is worse; con tinue to increase the pressure, not only cutting reduced speed, the incision will be wider, the incision section will be more rough. Diffusion-shaped cutting tip gas cutting, the cutting oxygen pressure in line with the design pressure of the cutting nozzle, the pressure increases with the increase of cutting oxygen flow velocity and momentum, cutting speed will increase. In addition to the purity of the oxygen in the above-mentioned effect of the CNC flame cutting, gas flame cutting process, affecting the final cut quality factors, such as preheating the power of the flame, cutting the metal composition, performance, surface state and the initial temperature. Only integrated a variety of factors to consider in order to make more perfect cutting results.hydraulic hose crimping machine

CNC cutting machine industry in transition thinking

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  CNC cutting machine in the country has become mature, we can easily find the CNC cutting machine industry profit era has come, the innovation will become the main mode of the profitability of t he industry of CNC cutting machine, CNC machine tools manufacturing of raw materials and labor costs increase in product price increases as the cost of increase, the increasingly slim profit margins through the analysis of relevant research data, we find that industry-wide profit market will continue in the short term, this how should the face of the CNC machine tool manufacturer, the Albert Welding and Cutting Equipment Co., Ltd. in Wuhan New Hong summed up a few universal reference value for the entire CNC machine tool industry: www.haibiede.com.cnhose cutting machine
A technological innovation to meet the core of the era of meager profit. In the machine tool industry is CNC machine tools, CNC machine tools the core is the numerical control system, this is very important, it accounts for 30% of the total cost of the machine tool industry as a whole. Guangdong has been part of the CNC cuttin g machine manufacturing companies to develop their own CNC system has entered the stage of the market, good progress, but Japan, Germany ratio is still lagging behind.

Second, the sales model innovation. Traditional CNC machine tool sales channel sales model requires improvements for end-market is changing in recent years, many numerical control cutting machine manufacturing enterprises marketing. To see these types of model in the domestic work, shorten the production cycle, the use of the high turnover rate to make money.hydraulic cutting machine

Third, intelligent and customer service will be the direction of development of the CNC machine tool industry. The transition from a CNC machine tool manufacturers to industrial service providers alone manufacturing some of the profits will become increasingly thin. In order to obtain long-term development must be to the industrial service providers in transition, traditional industries to let others do the OEM, and devote their energies based on sales of main products, service system should transition

CNC flame cutting machine metal materials under the expected range

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Some users of CNC flame cutting machine use, material aspects in the metal is not very understanding, or understanding also is not comprehensive enough. CNC flame cutting machine is to use the digital process-driven machine motion, equipped with flame cutting systems, the use of numerical control system to control the switching of the flame cutting system, cutting of steel and other metal materials. The mechanical and electrical integration of cutting equipment for CNC flame cutting machine. CNC flame cutting machines can be divided into three parts: the numerical control system, flame cutting systems, drive systems, different manufacturers essentially the same. Because not all metallic materials are in line with the CNC flame cutting machine cutting, then what the metal material is consistent with the CNC flame cutting machines, cutting stock?hydraulic cutting machine
     Flame cutting machine gas cutting is the application of the equipment and apparatus in addition to the torch and gas welding. Gas cutting process is a warm-up - burning - Slag-way, but not all metals can meet the requirements of this process, only ga s cutting metal in order to meet the following conditions.
Metal hinder gas cutting process and improve the steel hardenability impurities lessmanifold block
Metal cutting oxygen flow in the combustion is an exothermic reaction
3 the ignition of the metal in oxygen should be lower than the melting pointhydraulic hose cutting machine
4 the thermal conductivity of the metal should not be too high
      Only in line with the metal of the above conditions before cutting, like stainless steel, aluminum, copper, cast iron metal, you should use the ion cutting, only by understanding the qualities of a variety of CNC cutting machine, in order to make better use of CNC cutting machine.
    For more information on CNC cutting machine, CNC plasma cutting machine, CNC flame cutting mac hines, gantry CNC cutting machine, portable CNC cutting machine, etc.

CNC cutting machine dual-axis drive of the advantages of

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 Currently on the market CNC cutting machine, the use of biaxial orientation are driven, is the cutting surface in a Cartesian coordinate system provided by the NC system, the X-axis and Y-axis coordinate position torch, complete cutting torch according to the two axes of the number of data changes continuous cutting operation. In frequent daily use, the CNC cutting machine, dual-axis positioning drive is a problem, how do we deal with it? Here we analyze the reasons for failure:

       First of all, we need to rule out whether the NC system, torch-axis coordinate value is a numerical control system, if the coordinate values ??as the eyes of the cutting machine, that the NC system is undoubtedly the brains of the whole cutting machine. If it is determined that the NC system, you need to contact the manufacturer by the manufacturers to provide technical support to the NC system maintenance; to troubleshoot the system, causing the axis deviation may be more concentrated in the mechanical aspects of hardware failure. Hardware failure can be attributed to two major aspects:hydraulic hose cutting machine
  A CNC cutting machine, gea r reducer shaft problems;

  CNC cutting machine reducer and motor connections problems.hydraulic hose machine

    If you encounter the XY axis deviation, I believe the problem can be solved as long as the factors mentioned by the appeal investigation.
    Biaxial-driven applications are usually in order to get a larger load capacity or use large span containing the unloading system, so use the main demand is not focused in the high-speed cutting. With the development of related technologies, the demand for speed and accuracy of machine tools and improve the design of dual-axis drive also began to be used on high-speed machining centers, to suppress the vibration due to the high-speed feed. In conclusion, dual-axis drive applications, the main advantages:
  Suppress vibration at high speed;

  (2) to improve system rigidity, extend screw life;hydraulic machines

  Improve system response.

e-commerce development of the CNC cutting machine

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A series of last year, statistics show that our CNC cutting machine machine tool industry sales decline significantly, at the same time, the export of CNC cutting machine, many companies also bear the capital, inputs and labor costs rise pressure, and earnings have deteriorated.hydraulic hose crimping machine
China s manufacturing decline has not affected the development of China s commercial above, e-commerce industry in the further take-off development. It is reported that as of December 2011, the Chinese e-commerce market transactions amounted to $ 6 trillion yuan, an increase of 33% is expected in the next few years, China s e-commerce services industry will usher in the development of the "golden age". At the same time, the 2011 China B2B e-commerce transaction volume reached 4.9 trillion, an increase of 29 percent overall to maintain a stable development trend.hose cutting machine
Economic downturn, many small and medium enterprises in order to enhance market competi tiveness, business expansion, its enthusiasm for the use of e-commerce are increasingly high. However, due to the different levels of development of the industry, intense competition in the market structure and competition in varying degrees, the level of development of B2B e-commerce for SMEs in various sectors has been mixed.
China s B2B e-commerce platform, not only a huge number of very broad, and the type and range of industries, Welding and Cutting Equipment Co., Ltd. According to the Wuhan New Philip Albert understanding of B2B e-commerce in China has been for many years to explore the development of experience, and mature profit model, the formation of a stable industrial chain and value chain.
E-commerce industry in recent years the development of more mature, for a wide variety of CNC cutting machine manufacturers, e-commerce is a cost-effective marketing channels will be higher, the market has great cake, the market quickly while B2B service makers from the products, services to all aspects of the marketing channels, and improve the quality of their products and services, is committed to construct a broader, more convenient trading platform for buyers and sellers. Vertical B2B website for its industry segments advantage more and more enterprises of all ages.cutting machine
Existing society is the society of science and technology, the Internet community, more and more details of life, the Internet penetration, and, then, is the same for CNC cutting machine industry, advancing with the development makes now the CNC cutting machine industry more to more use from the e-commerce, businesses, choose the appropriate e-commerce platform for the enterprise is critical.

CNC cutting machine better what kind of programming software

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Intelligent CNC the Nesting programming system software (referred InteGNPS) is used for a variety of CNC cutting machine (CNC flame cutting machine, CNC ion cutting machine, CNC laser cutting machin e, CNC water jet cutting machine), nesting, NC programming software.
  InteGNPS six modules, fully functional, leading technology:
  An independent copyright CAD drawing modulecutting machine
  2, automatic nesting
  3, the automatic programming
  4, the quotation system
  5, intelligent code conversionhose crimping machine
  6, smart gallery sheet metal to start

  Easy to use: as long as the AutoCAD drawing, automatic programming and automatic nesting can learn in one day. Beginners quickly master the basic functions, the professionals can give full play to the level of welding and cutting process. The new version supports multi-line support to explode text (can be cut to a Windows variety of fonts), support for cutting, powder, wash ed up, drilling, riveting hybrid programming (especially for shipbuilding enterprises), quotation system module automatically generates NC cutting offer table, CAD module comes with its own copyright (operating habit with AutoCAD and similar), also supports AutoCAD 2009 the latest version to increase the common parametric edge automatic nesting, improved automatic nesting algorithm, assisted with automatic nesting Smart manual nesting can quickly set a high utilization of the markers. Increase leadless entry point for the introduction of Lead direction, changes in the length of intelligent simulation window shows the code to facilitate in-depth understanding of the code format, and spline fitting arc optimization techniques in support of the spline and ellipse into polyline. Intelligent support ship design software Tribon-GEN format to browse and code conversion (supports more than 80 kinds of CNC cutting machine code with each other any conversion).

NC programmin g about the following:

A manual programming: part drawings to draw specific shapes and sizes, from the manually parts graphical analysis, processing technology, numerical calculation, and then enter the program list of the key forms of cutting machine system, the system will enter the program to execute, end graphics.hydraulic machines

2, automatic programming: the use of computers or programs knitting machine to complete the process of the preparation of the part program for complex parts is very convenient.

CAD: CAD software with my company has developed cutting machine applications only should be the size and graphical input CAD generated graphics of the cutting machine to do the compile process, then generate the code of the cutting machine, direct conversion to CNC cutting cutting use on the machine. This programming features a single, but easy to learn, low prices, is still the choice of SMEs.